Our Capabilities

PROCESSING ZONE

This zone handles all raw materials—plates, tubes, angles, and profiles. Every item is processed through high-precision CNC equipment to ensure accuracy, consistency, and repeatability before entering assembly.

All machinery is initially calibrated by the equipment supplier during installation, independently verified on an annual basis by an accredited third-party inspector, and routinely checked daily by our internal technical team.

Plate Laser Cutting Machine (12,000W Fiber Laser – 6 × 2.5 m)

Overview :

A high-power fiber laser system designed for ultra-precise cutting with ±0.01 mm accuracy. The 6000×2500 mm dual-exchange table supports continuous production with minimal downtime, ideal for high-precision plate fabrication.

Technical Specifications:

Category Specificationr
Maximum Plate Size
6000 × 2500 mm
Maximum Cutting Thickness
Up to 40 mm
Positioning Accuracy
±0.01 mm
Laser Power
12,000W
Table System
Dual automatic exchange

Tube & Profile Laser Machine (6,000W – 6 m)

Overview :

CNC tube and profile laser for precise cutting of tubular and structural shapes. Capable of beveling, slotting, contouring, and preparing connection geometries for perfect fit-up.

Technical Specifications:

Category Specificationr
Outer Diameter Range
10–600 mm
Maximum Wall Thickness
Up to 20 mm
Maximum Tube Length
6000 mm
Supported Shapes
Tubes, Pipes, Angles, Channels, I/H beams
Laser Power
6,000W

CNC Angle Line Processing Machine

Overview :

Automated system for punching, shearing, and marking angle profiles—essential for towers, platforms, bracing, and secondary steel member

Technical Specifications:

Category Specificationr
Angle Size Range
63×63×4 mm – 200×200×20 mm
Max Punching Capacity
Ø32 mm hole

CNC Plate Drilling / Punching Machine

Overview :

Heavy-duty plate drilling line used for baseplates, stiffeners, gussets, and heavy connection plates. Supports drilling, tapping, countersinking, and punching.

Technical Specifications:

Category Specificationr
Max Plate Size
3000 × 1600 mm
Plate Thickness
6–120 mm
Max Drilling Diameter
Ø50 mm
Drilling Depth
≤120 mm

Guillotine Shearing Machine (6 × 3200 mm)

Overview :

Hydraulic shearing machine used for straight cutting and plate preparation.

Technical Specifications:

Category Specificationr
Max Cutting Thickness
6 mm
Max Cutting Length
3200 mm
Hold-Down System
Hydraulic

Plate Rolling Machine

Overview :

Designed for producing curved plates, cylinders, and shells with high dimensional accuracy. Supports both full rolling and pre-bending operations

Technical Specifications:

Category Specificationr
Max Plate Width
2200 mm
Max Rolling Thickness (Full Rolling)
20 mm
Max Pre-Bending Thickness
16 mm

Profile Bending Machine

Overview :

Industrial bending machine capable of bending multiple structural shapes into precise radii, suitable for architectural steel and custom fabrication.

Technical Specifications:

Category Specificationr
Max Tube Diameter
273 mm
Max Rectangular Tube
101.6 × 8 mm (per mold)
Max Pipe Range
144 mm, 160 mm, 219 mm (by molds)
Max H-Beam Size
~280 mm
Max Channel (UPN)
Up to ~260 mm
Max Angle Size
Up to ~200 mm

ASSEMBLY & WELDING ZONE

This zone transforms processed components into complete structures. Designed for maximum efficiency, alignment accuracy, and welding quality under AISC/AWS.

Fabrication & Welding Yards

Large fabrication areas equipped with jigs and fixtures for assembling beams, columns, girders, rafters, and heavy structures.
Overview : Supported Processes:
All Manual Welding Operations are performed by certified welders compliant with:
Welding Techniques performed by our welders include:
AWSD1.1
FCAW
WPS
SMAW
PQR
GMAW
WPQ
SAW
NOTE: ALL OF OUR WELDING PROCESSES FOLLOW THE ASSIGNED WPS. THE WPS IS LINKED TO THE PQR WHICH IS VERIFIED BY OUR VERIFIED THIRD-PARTY INSPECTORS
(TUV)
ALL OUR WELDERS ARE CERTIFIED BY THIRD PARTY INSPECTORS

Beam Welding Line

Automated beam fabrication line for producing built-up H-beams with accurate web–flange alignment and uniform weld penetration.

Technical Specifications:

Category Specification
Web Height Range
250–1500 mm
Web Thickness
4–16 mm
Flange Width Range
150–500 mm
Flange Thickness
5–20 mm
Workpiece Length
4000–15,000 mm

Robotic Welding System

Automated welding cell designed for repetitive and high-precision welding of brackets, stiffeners, plates, and structural subassemblies

Technical Specifications:

Category Specification
Web Height Range
250–1500 mm
Web Thickness
4–16 mm
Max Pre-Bending Thickness
150–500 mm
Flange Thickness
5–20 mm
Workpiece Length
4000–15,000 mm
(Robot envelope matches the beam welding line envelope as per specs.)

Manual Welding Bays

Overview :

All manual welding operations are performed by certified
welders compliant with:

  • AWS D1.1
  • Approved WPS (Welding Procedure Specification)
  • PQR (Procedure Qualification Record
  • WPQ (Welder Performance Qualification)

Supported Processes:

  • SMAW
  • MIG / MAG
  • FCAW
  • SAW (for heavy industrial welds)

Every weld follows controlled parameters, traceability, and
QA verification.

Finishing Zone

Shot Blasting Machine

High-throughput blasting machine used to clean steel to SA 2.0–2.5 standards using S390 abrasive.

Technical Specifications:

Category Specification
Workpiece Width Capacity
500 mm
Max Workpiece Height
1500 mm
Workpiece Length
Up to 15,000 mm
Abrasive Type
S390 Steel Shot

Painting & Coating Area

Dedicated coating area using airless spray systems for industrial coatings.

Coating Systems Supported:

Coating Types Supported Include:
Epoxy Primer Coating
Zinc Phosphate Primer Coating
Zinc-Rich Epoxy Primer Coating
Epoxy Intermediate Coating (Including MIO)
High-Build Epoxy Coating
Polyurethane (PU) Topcoat
Intumescent Fire Protection Coating